Ford explorer fuel tank removal Slowly lower the fuel tank a little at a time until you can access the lines and electrical connectors at the top of the tank. Learn how to remove and install the fuel tank and lines of your Ford Explorer 2. tho mine really did not have a lot of stuff floating in there it did however have a ring of hardened Drain the fuel tank. Release the fuel system pressure. Buy Now!New Fuel Pump Module Assembly from 1AAuto. Place the rear of the tank on the floor jack again and begin raising it. Genuine Ford Fuel Pocket - BB5Z-7827936-AGenuine For Removal and replacement of the fuel filter on a 2001-2005 Ford Explorer Sport Trac. video/ib-1AFMX00296This video shows you how to install a new TRQ fuel tank filler neck on your Buy Now!New Electric Fuel Pump from 1AAuto. Thanks for the information. I’ve been able to disconnect the fuel lines, the filler neck and the tank brackets. Best to use fuel injection hose clamps. A safer and effective fuel pump How to drain the fuel tank: 1995 - 2000 Ford Explorer - May apply to various Ford Ranger years as well. The push connect fittings that connect flexible fuel lines to the fuel tank sender cannot be disconnected until the fuel tank heat shield is removed and the tank is partially lowered just before removing the fuel tank (9002) completely Nov 8, 2012 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar How to replace the evaporative emissions canister vent solenoid valve on a Ford Explorer. I found the filler nipple h Jan 2, 2010 · 19. First, we’ll disconnect the battery to prevent any electrical mishaps. You will remove 3-4 bolts for the skid plate, then 2 tank holding straps. 0L SOHC V6 auto 2WD (sold) Disconnect all push connect fittings from components (filter, engine) prior to component removal. Pull the tank, with the jack rolling with it until the front of the tank is celar of the cross member. Nov 21, 2004 · Ford Explorer Community - Maintenance 1996 ford ranger fuel tank removal Robin king; September 17, 2007; Feb 2, 2010 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Fuel tank removal. It's a little tricky to get the fuel pump assembly to evenly line up with the hole in the top of the fuel tank so that you can put back the six bolts that hold it Background In 1999 Ford switched from a return fuel system with a rail mounted fuel pressure regulator (FPR) to a returnless fuel system with a rail mounted fuel pressure damper and a tank installed FPR. Oct 6, 2005 · not sure about your Gen III truck but basically on the gen I and Gen II its something like this and takes about an hour to do if you have done it before: remove the bolts that hold on skidplate (4 or 5) drop skidplate. Refer to: Wheel and Tire (204-04A Wheels and Tires Aug 3, 2005 · I need to drop my fuel tank (1995 4x4) to replace the pump. autozone. Not sure if the pressure sensor is susceptible to the cleaning chemical (Delphi FC01), but would rather not take the risk. Apr 24, 2007 · just one more thing about about the tank. 16. The tank is loose but I can’t get out. Just like the fuel filler neck hose, squeeze the pinch clamp on the vent hose and remove it Dec 28, 2016 · Just a note :my gas fill hose and 3/4 vent hose, where rusted on the neck of the fuel tank. 1) Flush the tank to ensure it is free of any contaminants; Contaminants will strain the pump and cause its premature demise. 20 Remove the fuel filler door. Lower the fuel tank far enough to access the Fuel Pump (FP) electrical connector and disconnect the connector. Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation). On 4WD models, remove the shield, skid plate and the front retaining strap. Here are pics. Step 10: Lower the fuel tank gradually. Install the fuel tank vent hose and clamp. It would be a shame to spend $100+ on something In this example I replace the fuel pump on my 1999 Ford Explorer SUV/Truck without taking off the gas tank by coming in from the top through the sheet metal Nov 26, 2013 · FORD PART BB5Z-7827936-A FUEL POCKET HOUSING I figured it out after I got my replacement part for a great deal on Ebay! All I needed was a wide blade screwdriver to release the 4 locking tabs on the back of the housing. 3l, could reach 60 mph downhill with the wind LOL - sold - 1990 Ford Thunderbird 3. Remove the fuel tank skid plate bolts. I decided to make this video part way through changing my fuel filter bec It’s actually a lot easier to change fuel pump. 0L 2WD - 2000 Expl XLT 5. 3L EcoBoost (201kW/273PS), General Procedures). You may need to jack the tank back towards level to get it to move to the rear. For additional information, refer to Section 310-00 Fords have two strap, first unplug the electrical connectors, and fuel lines, depresurize the system first, you can do that by the fuel rail by pushing the schraeder valve and releasing the prssure, use a rag to catch the gas, remove the clamp, if it has one on the filler neck remove the two straps, each one has t bolt, then lower the tank with Apr 25, 2025 · Removing the fuel tank on a Ford Explorer involves several precise steps. Connect the battery. 2. First you need too twisted the hose connector at the tank , too get the release, then squeeze the green connector then pull off. 19. Install the spare wheel. Feb 17, 2012 · 1. 4 http://www. 3L EcoBoost engine. info is the largest online database of car user manuals. Oct 1, 2021 · I think the vent hoses deteriorate, and “rot“ on to the filler. A safer and effective fuel pump repair job begins here. There is also a locking tab behind the sticker to remove the painted door so you can move it from the old housing to the new Buy Now!New Fuel Tank Filler Neck from 1AAuto. For our filler hoses on our tank, They uses a green clip, too hold the hose in place. 15. com/autozone/parts/Fuel-Pump/_/N-8vcz2 In the third installment of the AutoZone Complete Car Care - Fuel Pump Series, Bruce Bonebrake sho Ford Explorer 2020-2025 Service Manual / Powertrain / Fuel System - General Information / Fuel Tank and Lines - 2. 3L EcoBoost (201kW/273PS) / Removal and Installation - Fuel Tank Filler Pipe Removal NOTE: Removal steps in this procedure may contain installation steps. Install the new pump with hose, rubber insulator and strainer/sock. RECOMMENDED TOOLS. Drain the fuel tank. This 1999 Ford Explorer 5R55E transmission had failed Place the fuel tank back under the truck and use pieces of wood to raise it up evenly front and rear. com https://trq. This guide will show you how to remove and reattach fuel lines. 0L V8 2WD 2000 Monty 5. Remove the fuel tank skid plate rear left bolt. disco the filler neck and vent tube through rear wheel well. 15 MB. If previously removed, install the tank skid plate. DON'T LET THE FUEL TANK DROP AT THIS POINT. Having to drop your whole tank is a royal pain in the ass. G Quick Reference Guide, 12 Pages, PDF Size: 1. Remove the jack stands. Using your ratchet and the appropriate socket, loosen and remove the two fuel tank straps by loosening the strap mounting bolt. Remove the Fuel Tank. Add fuel to the tank. Cutting the vent hose may be the only option to remove the vent hose. 8 SC, 5 speed - sold 1999 Mercury Mountaineer 5. Remove the LHR wheel and tire. Tighten the clamp. Place the fuel tank back under the truck and use pieces of wood to raise it up evenly front and rear. 21. Relieve the fuel pressure. To drain: Remove the filler neck hose, and insert a drain hose connected to fuel caddy with pump to pump the fuel out of the tank. 0L SOHC V6 auto 2WD (RIP 5/13 scrapped) 1997 Explorer Sport 4. You need to disconnect some of the lines before dropping the tank - Fuel Filter lines at the front end - Don't forget to relieve the fuel pressure, Filler hose and a couple of vent lines at the rear. Install the left rear wheel. Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 2. Follow the steps and special tools required for this procedure, and refer to the general information and warnings. There should have been one designed from the factory. 17. NOTE: Make sure the fuel and vapor tubes are correctly routed prior to installing the fuel tank. You probably got black soot/rot all over your hands. Refer to: Muffler and Tailpipe (309-00A Exhaust System - 2. 2) Install tank hangers into frame rail slots. Thread starter bsr2002; Start date About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright The quick disconnect lines for Ford (and some Chrysler) models can be difficult to get off. The tank is now free. Remove the muffler and tailpipe. Labor costs are estimated between $261 and $330 while parts are priced between $1,361 and $1,366. Dec 17, 2017 · The reach above the tank and disconnect the electrical connector. To install, reverse the removal procedure. Jul 31, 2022 · Explorer, Sport Trac, Mountaineer & Aviator - Sport Trac Drop Tank or Remove Bed? - Fuel pump time for my 2003 Sport Trac. Use a suitable jack to support the fuel tank. Raise the vehicle and support it securely on jackstands. and lower the fuel tank skid plate. 5 ton floor jack; 1/2 in. Disconnect the electrical connector. Replacement was fairly easy and straight forward. P Nov 21, 2000 · Remove the side fuel tank strap bolts on the side of the tank. Refer to: Fuel Tank Draining (310-00A Fuel System - General Information - 2. Maybe you can detach the vent hose from the fuel tank first so you can move the fuel filler to get more room. 3L EcoBoost (201kW/273PS) / Removal and Installation - Fuel Lines Removal NOTE: Removal steps in this procedure may contain installation steps. For additional information, refer to Section 310-00. Feb 10, 2000 · Step by step Ford Explorer Fuel tank Re-installation guide Before re-installing the fuel tank take the time to treat the surrounding area for any rust damage. 0L V8 AWD (sold) - 2001 Explorer Sport Trac 2001 Explorer XLT 4. How to remove a 2010 Ford Explorer Fuel Pump Easily. Remove the drive shaft. tho mine really did not have a lot of stuff floating in there it did however have a ring of hardened Nov 21, 2000 · I used a mechanic's stethoscope to isolate the noise in the fuel tank. 3L EcoBoost (201kW/273PS), Removal and Feb 10, 2000 · Step by step Ford Explorer Fuel tank Re-installation guide Before re-installing the fuel tank take the time to treat the surrounding area for any rust damage. ratchet and metric sockets; two 5 ton or higher jack stands; 3/8 in. Ford Explorer Fuel Tank Replacement Cost The average cost for a Ford Explorer Fuel Tank Replacement is between $1,623 and $1,696. 20. However, I’m stumped since I can’t find any button to open the gas tank or fuel door anywhere in the Ford Explorer’s cabin. I don't know a good way to bypass the logic to get the pump to run constantly. Remove the fuel pump sender unit. ratchet and metric socket; small 2x4 piece of wood for fuel tank; ford or equivalent clamp removal tool Jan 2, 2010 · Be sure to use fuel line rated to be submered in fuel. Mar 11, 2009 · Tank strap needed to be ordered, one day shipping but thats 13mm bolt as well , 2 bolts holding the front of the tank in the cradle are 17mm,(might also need an box wrench 17mm to remove one bolt near drivers side front( should you wind up doing it like I did with no lift also 2 pairs of like channel locks to compress the plastic clips I Dec 5, 2010 · Got the fuel tank out of the vehicle for cleaning before replacing the pump. Refer to: Fuel Pump and Sender Unit (310-01A Fuel Tank and Lines - 2. ⚠ DISCLAIMER:4WDeparture makes no claims or guarantees the information in this video is accurate. Remove the fuel tank ground strap. Fuel pump replacement Ford Explorer 2005 4. after i got mine removed i was able to flush it out really good and clean all the years of crap in there. 0L 2WD (sold) 2000 Monty 5. NOTE: Removal steps in this procedure may contain installation details. At least that was my experience with an older Sep 29, 2014 · you could remove the fuel filter, or disconnect the line at the motor and use the tank pump to pump it out. The spring for the door popped off and now the fuel door won’t close. Each time you turn the key on it will run for 3 seconds. SLOWLY LOWER THE TANK TO ACCESS THE BREATHER VENT HOSE AT THE TOP OF THE TANK. Oct 6, 2005 · Here are the high points as described in the Haynes manual. THE NEOPRENE VENT HOSE ON TOP OF THE TANK IS STILL CONNECTED. Solved our P1450 error code: Unable to bleed up fuel tank vacuum. For 6. I would like to disconnect the fuel filler and vent tubes at the rear of the tank (not the fuel lines) so that I can easily syphon out the (neary full tank) fuel. Related repairs may also be . when i dropped my tank i gave me a good advantage to see the condition of the entire fuel cell. Search in FORD EXPLORER SPORT TRAC 2005 1. G Quick Reference Guide online. Ford Explorer Fuel tank removal. Feb 6, 2011 · Drain the fuel tank. 3. Earlier models seem to have a traditional hose clamp, but the '95 looks Removal. Remove the fuel tank from the vehicle. Install the fuel tank filler hose and clamp. video/ib-1AFPU00243This video shows you how to install a new TRQ fuel pump with integrated sending use a small hose to get pass the fuel guard in tank; Feb 21, 2009 · I’m trying to remove the gas tank from my 97 Ranger XLT. 3L EcoBoost (201kW/273PS), Removal and Installation). There is a tab that you will push in on one side to release it. I concluded the fuel pump must be the problem. Will appreciate advice from those who did it before how to remove the sensor; is it screwed in Jul 3, 2014 · 1986 Mustang LX, 2. Saw one reference, but want to confirm that the fuel pump can NOT be accessed by removing the bed. The fuel pressure for the returnless system should be 60 to 65 psi for just about any Ford Explorer 2020-2025 Service Manual / Powertrain / Fuel System - General Information / Fuel Tank and Lines - 2. It's a little tricky to get the fuel pump assembly to evenly line up with the hole in the top of the fuel tank so that you can put back the six bolts that hold it in Dec 14, 2023 · This video shows how to replace a broken gas door / fuel pocket / housing on a 2011 - 2019 Ford Explorer. Jun 29, 2016 · Step 9: Remove the straps holding the fuel tank in. I reject your reality & substitute my own 2001 Explorer Eddie Bauer 5. You’d be surprised. 2020 has really shown me I needed to be better prepared for the future, start saving/inv Holding the fuel pump nozzle in position B can affect the flow of fuel and shut off the fuel pump nozzle before the fuel tank is full. Put a piece of sheet metal to seal it and pull your carpet/interior back over it and you would never know it was there. This range does not include taxes and fees, and does not factor in your unique location. Remove the bolt and reposition the fuel tank support strap. Remove the fuel tank skid plate rear RH bolt additional information, refer to Section 414-01. Operate the fuel pump nozzle within the area shown. 0L Install Remove Replace. Save money during this Pandemic. Remove the vent hose. Feb 3, 2021 · Replacing a rusted out gas tank on a 96 Ford Explorer 4x4. When the pump shuts off, wait 5 seconds, then raise the fuel pump nozzle and slowly remove it. 0 AWD - sold 2007 Eddie Bauer 4WD, v6, 137k miles, new 5R55S at 117k miles - sold 2012 F-150 Lariat, 5. Disconnect the cable from the negative terminal of the battery. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). CarManualsOnline. . Loosen the hose clamps and disconnect the fuel filler and vent hose at the fuel tank. 1. Next, we’ll drain the fuel tank to avoid spills or hazards. I'm going to show you how to change the fuel pump in a Ford explorer from 2000 2001 2002 2003 2004 2005 2006, if you have any suggestions how to make my vide My Explorer was leaking more and more fuel every fill up until it finally spilled more gas on the ground than it put in the tank. It's also good to remove Apr 27, 2021 · Hi all! how do you remove the fuel filler housing on a 2019 Explorer? I found videos of older models having three screws to remove it, but on a 2019, it’s a solid plastic piece. The problem I found with my original part was that the plastic pin which holds one side of the metal spring had View, print and download for free: fuel tank removal - FORD EXPLORER SPORT TRAC 2005 1. video/ia-1AFPU01359This video shows you how to install a fuel pump on your 2002-2005 Ford E Apr 29, 2005 · yes, support the truck with jack stands on the drivers side front and rear, make sure you do it safely. With the vehicle in NEUTRAL, position it on a hoist. Remove the fuel tank skid plate rear right bolt and lower the fuel tank skid plate. Mar 11, 2009 · Tank strap needed to be ordered, one day shipping but thats 13mm bolt as well , 2 bolts holding the front of the tank in the cradle are 17mm,(might also need an box wrench 17mm to remove one bolt near drivers side front( should you wind up doing it like I did with no lift also 2 pairs of like channel locks to compress the plastic clips I Nov 26, 2013 · I used this part number (FORD PART BB5Z-7827936-A FUEL POCKET HOUSING) to order the part from Tasca Ford in MA, and installed it tonight on my 2018 XLT. Disconnect the battery ground cable. The front part of the tank goes over a cross Oct 19, 2022 · Good morning, Fellas! Some time ago, I needed to have my rented Ford Explorer’s tank filled up for the first time. The tool is referred to as a Ford fuel line disconnect tool. The back of the tank won’t drop far enough to clear the rear axel. remove the bolts on the ends of the gas tank supporting straps this is assuming youhave a jack supporting the 14. Oct 20, 2004 · I prefer to drop the tank when it's time to replace the fuel pump, since by the time it needs to be pulled and replaced, enough junk has probably accumulated on top of and around the tank to justify dropping it to clean the tank, the inside of the left frame rail,and check all the hoses and wires hidden behind the tank. All vehicles. 0 v8 6R80, supercrew short box - sold 2006 Eddie Bauer 4WD, v8 - 322 k miles, still original 6R60, new motor at 200k (unnecessarily) 2017 F-150 Feb 2, 2010 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving Fuel tank removal. 4WD vehicle. You might have to do that 100 times. Cleaning the fuel tank is an essential part o A simple, step by step process for removing a fuel tank. 18. ymq dehu hxrkl fdxj etxu wzrp tsya jgbby ileltrmt eqhm